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What are the specific test contents for the fully automatic filter cartridge silicate phosphate scale inhibition test conditions? Fully automatic filt

2026-04-04 16:57

Standard test conditions (fully automatic operating conditions)


1. Water quality conditions (hard water simulation)


- Total hardness: 250±20 mg/L (CaCO₃), alkalinity: 140±20 mg/L


- pH: 7.0~7.5, conductivity: 1000±100 μS/cm, turbidity ≤1 NTU


2. Operating conditions (PLC fully automatic control)


- Flow rate: 2 L/min, single water intake volume: 5 L


- Heating temperature: 80±2℃, constant temperature maintenance: 8 hours per session


- Circulation mode: water intake → heating to maintain constant temperature → water drainage, lasting for 16 hours daily, for 21 consecutive days


3. Environmental conditions


- Inlet water temperature: 25±1℃, ambient temperature: 25±5℃


II. Core Test Content (6 Major Items)


1. Scale inhibition rate test (core indicator)


- Method: Calcium carbonate deposition comparison method (blank group vs experimental group)


- Determination: Scale inhibition rate ≥85% (GB/T 16632); ≥ nominal value (GB/T 30306)


- Detection: scaling amount of heating tube, calcium ion concentration, weight difference of scale


2. Release performance (dissolution rate) of Silicophosphate Crystal


- Monitoring: Effluent phosphate concentration (2~3 mg/L), TDS value changes


- Determination: Stable dissolution, no burst release, no discontinuous release, meeting the safety limits for drinking water


3. Dynamic cycle durability life


- Continuous flow: ≥500h, thermal cycling: 25℃↔80℃


- Assessment: structural integrity of filter element, loss rate of silicate phosphate crystal, and scale inhibition performance attenuation (≤10%)


4. Observation of scaling morphology on heating tubes


- Visualization: Observe the amount, thickness, and compactness of scale deposition through a high-temperature resistant glass window


- Comparison: Blank group (severe scaling) vs Experimental group (mild/no scaling)


5. Comprehensive monitoring of water quality parameters


- Real-time collection: pH, hardness, conductivity, turbidity, temperature, flow rate


- Record: ion concentration fluctuation, stability of scale inhibition components


6. Failure determination


- Excessive scaling, abnormal leaching, damaged filter element, sudden performance decline, and off-flavor in effluent


III. Functions of fully automatic equipment


- PLC program control, touch screen parameter setting, automatic water inlet/heating/drainage/circulation


- Automatic data collection, curve generation, automatic calculation of scale inhibition rate, and report export


- Multi-station parallel operation, precise control with constant temperature and current

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