Equipment overall structural configuration

1. Body structure: The equipment adopts an industrial thickened sheet metal frame and aluminum profile modular structure, which has strong overall rigidity and is not easily deformed, effectively avoiding the problems of body shaking and displacement caused by long-term high-frequency testing, and ensuring high-precision detection stability; The countertop has undergone anti-static and rust proof sandblasting treatment, making it suitable for long-term production conditions in the workshop.

2. Independent electrical control system: The equipment is equipped with an independent integrated electrical control cabinet, and all lines are divided into zones and bundled for wiring. The design separates strong and weak electricity to eliminate signal interference; Built in dedicated wiring terminals, relays, and voltage stabilization modules, with orderly wiring for easy maintenance and repair in the future.

3. Split type functional module: The equipment is divided into six independent modules: force value detection module, laser ranging module, electrical parameter acquisition module, temperature control detection module, coding linkage module, and alarm prompt module. The modular design can be repaired and replaced separately, reducing equipment maintenance costs and downtime.

Equipment operation power

1. Parameter memory and formula saving function: Supports the storage of testing formulas for multiple categories of electromagnetic products. The force value, stroke, time, and upper and lower limit parameters of different models of products can be separately saved. When switching products, they can be easily retrieved with one click without the need for repeated programming settings, making it suitable for mixed production of multiple models.

2. Automatic zeroing calibration function: The device supports automatic zeroing upon startup and manual one click calibration function, with no zero offset after long-term use. The benchmark data is automatically calibrated before each test to ensure consistency of batch test data.

3. Data classification management function: The system automatically classifies and archives OK good and NG defective product data, and can generate test reports automatically by shift, date, and product model, including total output, number of good products, number of defects, defect rate, and classification statistics of defective items, meeting the needs of factory quality inspection traceability and production capacity statistics.

4. Fault self diagnosis function: The PLC system comes with a fault self check program. When the device experiences communication abnormalities, sensor faults, voltage abnormalities, offline coding machines, and other problems, the touch screen automatically pops up a window to prompt the fault code and cause, quickly locating the problem and reducing troubleshooting time.

Complete configuration of security protection system

1. Multiple electrical protection: In addition to leakage protection and undervoltage protection, additional overvoltage protection, overcurrent protection, overload protection, and short circuit protection are equipped. When the electromagnetic coil tests overload or a short circuit in the circuit, the equipment will instantly shut down to protect the safety of the equipment, workpiece, and operators.

2. Operational safety protection: The testing station is equipped with physical protective barriers to prevent safety hazards caused by workpiece ejection and structural movement during the testing process; The device is set to start the anti misoperation logic, and the testing can only be started after confirming that the workstation is placed in place.

3. Equipment overload protection: The force testing module comes with overload limit protection. When the detected force value exceeds the equipment range, the system automatically terminates the test to protect high-precision sensors from damage.

Equipment adaptation and working condition capability

1. Product adaptability: It can adapt to various specifications of electromagnetic valve electromagnets, traction electromagnets, brake electromagnets, small precision electromagnetic coils, etc. It supports customized chemical fixtures and is suitable for workpiece positioning testing of different sizes and installation methods.

2. Mass production testing capability: Single station high-speed linkage testing, complete product inspection with short time consumption, suitable for uninterrupted mass production on assembly lines, supporting 24-hour continuous stable operation without data drift or equipment lag.

3. Anti interference capability: The entire machine is subjected to industrial electromagnetic shielding treatment. The electromagnetic interference generated by equipment such as workshop frequency converters and motors will not affect the collection of local sensors, PLC calculations, and communication data, making it suitable for complex industrial production environments.

Data and Communication Expansion Function

1. Multiple data export methods: In addition to USB local export, the system can reserve a network communication interface, which can be connected to factory MES and ERP production management systems to achieve cloud uploading of test data, remote tracing, and interconnection of workshop data.

2. Integrity of QR code data: The generated QR code contains comprehensive information such as product model, testing time, various performance parameters, qualified status, equipment number, etc. Scanning the code can view the complete test data and achieve quality traceability throughout the entire process of a single product.

3. Laser coding adaptation: Supports custom coding content, coding position, and coding format. Customers can choose to print only qualified parameters or print all test data according to their needs, adapting to different customer quality inspection standards.

Operation and maintenance advantages

1. No professional operation and maintenance: The system is equipped with a visual Chinese operation interface, full touch screen foolproof operation, simplified parameter setting, program debugging, and data viewing, and ordinary assembly line operators can be trained to work.

2. Low failure rate and easy maintenance: The entire equipment adopts industrial grade mature accessories, Mitsubishi PLC system has high stability, modular structure without complex hidden circuits, and only requires routine dust removal and sensor calibration for daily use, with extremely low maintenance costs.

3. Program iterative upgrade: The device reserves a port for program upgrade. When customers add new testing projects or change testing standards in the future, the program can be directly iterated remotely or locally without the need to replace hardware. The device can adapt to production upgrade requirements for a long time.

Work environment requirements

Normal working environment of the equipment: temperature of 0 ℃~45 ℃, humidity of 20%~80%, no condensation, suitable for ordinary production workshop environment; The equipment does not require a dedicated gas source or cooling system, and can be used immediately after being powered on. It is easy to deploy, occupies a small space, and is suitable for placement at assembly line workstations.